Results 1 to 20 of 20

Thread: anyone whos welded a diff

  1. #1
    Guest karlos's Avatar
    Join Date
    Feb 2008
    Location
    N.Ireland
    Posts
    586
    Rides
    0

    anyone whos welded a diff *PICS ADDED, Help*

    ok lads,, just bought a second hand diff there.. gonna hand it over to my dad to weld for me.. is there anything in particular i should watch out for?
    cheers
    Last edited by karlos; 21-05-2008 at 11:53.

  2. #2
    Member xR33's Avatar
    Join Date
    May 2004
    Location
    Fareham
    Posts
    8,290
    Rides
    0
    Going around corners

  3. #3
    Guest
    Join Date
    Sep 2005
    Location
    S.London
    Posts
    1,647
    Rides
    0
    hmm expect to hear: sounds like your back end is falling apart upon slow turning! but its fine!

  4. #4
    Guest
    Join Date
    Dec 2006
    Location
    southend, essex
    Posts
    2,875
    Rides
    0
    everyone looking at u throughout three point turns and parking lol, im fitting mine soon cant wait lol

    ross

  5. #5
    Guest
    Join Date
    Apr 2003
    Location
    Australia/NewZealand/Germany
    Posts
    483
    Rides
    0
    Quote Originally Posted by karlos View Post
    is there anything in particular i should watch out for?
    cheers
    what about the "search" button as a starter

    apart from that get used to the understeer!

  6. #6
    Guest
    Join Date
    Oct 2007
    Location
    Basingstoke
    Posts
    185
    Rides
    0
    Quote Originally Posted by 96dennis96 View Post
    what about the "search" button as a starter

    apart from that get used to the understeer!
    Understeer ??? With a welded diff.........

  7. #7
    Flamethrower Matt's Avatar
    Join Date
    Apr 2007
    Location
    west yorkshire
    Posts
    3,361
    Rides
    0
    either understeer or oversteer, not much inbetween, but fine when your used to it i imagine
    SLIDEMOTORSPORT - Find us in the traders section or call 01977 647277

  8. #8
    Guest karlos's Avatar
    Join Date
    Feb 2008
    Location
    N.Ireland
    Posts
    586
    Rides
    0
    Quote Originally Posted by 96dennis96 View Post
    what about the "search" button as a starter

    apart from that get used to the understeer!
    its oversteer mate..


    no yous are getting me wrong here.. was wondering anything to look out for whilst doing the welding? which exact parts need welded, etc,,, dad is handy with a mig,, just hes never done a diff before

  9. #9
    Guest
    Join Date
    Apr 2003
    Location
    Australia/NewZealand/Germany
    Posts
    483
    Rides
    0
    Quote Originally Posted by karlos View Post
    its oversteer mate..


    no yous are getting me wrong here.. was wondering anything to look out for whilst doing the welding? which exact parts need welded, etc,,, dad is handy with a mig,, just hes never done a diff before
    no, it´s the search button, mate

    the understeer induced by the 100%lock is the thing to be aware of.
    not only when turning in but also mid-corner...

    i´ve covered more than 10000km on a welded diff and i´m not going to argue

    -
    make sure you clean the diff very thoroughly after the welding as any bits of weld floating in the casing can cause massive failure...

  10. #10
    Guest
    Join Date
    Jul 2007
    Location
    stanmore
    Posts
    23
    Rides
    0
    weld splatter, depending on the welder your using, flush the diff case right out and check the cogs etc for any deposits

  11. #11
    Guest karlos's Avatar
    Join Date
    Feb 2008
    Location
    N.Ireland
    Posts
    586
    Rides
    0
    right,, ok,, next question.... ok, ive got two diffs,, one is supposidly good, and the other in the car,, not so good,, seems like its only working on one side....
    so which diff should i weld.. a) the good one, B) the one which seems to be worn out on one side. cheers

  12. #12
    Guest diamondsink's Avatar
    Join Date
    Feb 2007
    Location
    Bristol
    Posts
    2,885
    Rides
    0
    Quote Originally Posted by karlos View Post
    its oversteer mate..


    no yous are getting me wrong here.. was wondering anything to look out for whilst doing the welding? which exact parts need welded, etc,,, dad is handy with a mig,, just hes never done a diff before
    Because the back wheels are both driving it pushes the front wheels forward instead of turning. In order to turn, one wheel must slip. So if your not inducing a drift and both back wheels have good grip then you will get some understeer.

  13. #13
    Guest karlos's Avatar
    Join Date
    Feb 2008
    Location
    N.Ireland
    Posts
    586
    Rides
    0



    First of all.. can anyone suggest why my diff has numbers on it?
    And which parts need the welding? cheers

  14. #14
    Guest djlee_dj's Avatar
    Join Date
    Aug 2003
    Location
    s14 - Northern Ireland
    Posts
    1,797
    Rides
    0
    its maybe been checked over and re-built.

    seen the small gears through that hole.

    weld them .... weld them all together !

    strongly

  15. #15
    Guest kiruji's Avatar
    Join Date
    May 2003
    Location
    Telford
    Posts
    13,957
    Rides
    0
    Fill that hole with weld. Turn the diff round to expose another hole and fill that one with weld. Then do it a third time. I can't remember if there are three or four holes, but basically, just fill all the holes with weld - bollock it in good. Hope you've got a powerful Mig welder so it'll actually melt the cogs - should be OK if you put loads in

  16. #16
    Guest karlos's Avatar
    Join Date
    Feb 2008
    Location
    N.Ireland
    Posts
    586
    Rides
    0
    spot on boys.. it seems to be a good diff,, very hard to spin the output shafts opposite directions. now all i have to do is get gas for the mig.. but the new laws state you have to have to have a license to get a hold of it, which is costly... but got the casing all hameritted up.

  17. #17
    Guest Neill's Avatar
    Join Date
    Jan 2007
    Location
    Never You Mind
    Posts
    542
    Rides
    0
    Should be able to get this welded in work no problem.
    If you wanna keep the cost down i recommend you completly degrease the whole diff with gunk as that will alow for weld to take properly and all we have to do is weld it

    Cant wait to see the effect it has, especially in the wet

  18. #18
    Guest graham_hanna's Avatar
    Join Date
    Mar 2007
    Location
    Kilkeel, Northern Ireland
    Posts
    207
    Rides
    0
    Just a word of warning, a mate of mine with a 328 BM has been breakin driveshafts ever since he got his welded.
    Also fecked up the bushins.
    He's a wild man though, severe on a car.
    Maybe the 200 fit to handle it better too, lot of weight in the back of a BM.

  19. #19
    Guest kiruji's Avatar
    Join Date
    May 2003
    Location
    Telford
    Posts
    13,957
    Rides
    0
    I've had a welded diff in my car for 2 years - OK, I haven't done massive mileages, but I've never broken a driveshaft... In fact, I can only think of a couple of people who have, and they were clutch kicking the crap out of it; and I'm not even sure they had welders

  20. #20
    Guest IrishPaddy's Avatar
    Join Date
    Oct 2005
    Location
    Dublin.
    Posts
    2,287
    Rides
    0
    i think there was a guy either on here or on dw that hadd a welded diff fail on him and sieze at like 40mph...

    it had the same effect as pulling the handbrake up at 40 mph unexpectedly... he was lucky he wasnt on a motor way...

    i suppose this could happen with any diff... but just be carefull to wld it up properly...

    i used to have a viscous diff shimmed up solid... it was great for sidways antics... but it was hurrendously bad at low speed... but themn again the car was my daily driver at the time...

    i have a s15 diff in there at the moment... im getting bored of it... i have 3 spare viscous units in the shed and a spare diff casing... i might wld one of the up for a bit of funn...

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •